Device and method for electrically or thermally coupling to the backsides of integrated circuit dice in chip-on-board applications

ABSTRACT

An inventive printed circuit board for chip-on-board applications has a ground plane that is externally exposed through apertures in any overlying layers in the board so the backside surface of a bare integrated circuit die can be directly attached to the ground plane using a silver-filled epoxy. As a result, heat is conducted away from the die through the ground plane. Also, a substrate bias voltage can be supplied to the backside surface of the die through the ground plane to eliminate the need for an internal substrate bias to the die, and to eliminate the need for a substrate bias voltage bond pad on the front-side surface of the die.

CROSS-REFERENCE TO RELATED APPLICATION

This application is a divisional of application Ser. No. 09/225,278 filed Jan. 5, 1999; which is a divisional of 08/870,614, filed Jun. 6, 1997, now U.S. Pat. No. 6,064,116, issued May 16, 2000.

BACKGROUND OF THE INVENTION

1. FIELD OF THE INVENTION

This invention relates in general to chip-on-board applications for integrated circuit dice, and in particular to devices and methods for electrically and thermally coupling to the backsides of dice in such applications.

2. STATE OF THE ART

Integrated circuit (IC) dice or “chips” are small, generally rectangular IC devices cut from semiconductor wafers, such as silicon wafers, on which multiple IC's have been fabricated. Most dice are packaged by attaching them to lead frames supported in plastic or ceramic packages, and the lead frames and packages are typically designed to conduct heat away from the dice in order to protect them from heat damage. Such packages are also typically designed to protect the dice from corrosion.

Some dice, however, are packaged in what are known as “chip-on-board” (COB) applications, in which the dice are directly attached to printed circuit boards (PCB's) or other known substrates using well-known die-attach techniques. In these applications, bond pads on one or more dice are connected to signal traces on the surfaces of PCB's or other substrates using wire, or tape-automated, bonding, and a liquid or gel encapsulant, commonly referred to as a “glob top,” is applied over the dice to protect them from corrosion. One such COB application is described in U. S. Pat. No. 5,497,027.

Dice in COB applications typically generate more heat than their associated PCB's alone can satisfactorily conduct away. Consequently, certain techniques have been devised to assist in conducting heat away from dice in COB applications. In one such technique shown in FIG. 1, circuit traces 10 that widen near a die 12 and are directly attached to the surface 14 of a PCB 16 assist the PCB 16 in conducting significant amounts of heat away from the die 12. Unfortunately, circuit traces that widen sufficiently near dice to satisfactorily conduct heat away from the dice typically use an inordinately large amount of surface space on their associated PCB's. As a result, widened circuit traces can be difficult or impossible to implement in today's densely packed COB applications. Widened circuit traces can also lead to an undesirable increase in capacitive and inductive parasitics, which are highly undesirable for high-speed applications.

Another technique for conducting heat away from dice in COB applications involves using thermally conductive PCB's in place of the more commonly used glass-epoxy PCB's. Thermally conductive PCB's are made with materials such as insulated aluminum, porcelainized steel, and ceramics that are superior in heat transfer characteristics than glass-epoxy. Because this technique is not applicable to the glass-epoxy PCB's used in the majority of COB applications, it is of limited utility.

Therefore, there is a need in the art for a device and method for satisfactorily conducting heat away from dice that are directly attached to a variety of PCB's, including conventional, widely-utilized glass-epoxy PCB's, without degrading the electrical characteristics of the interconnecting circuitry in COB applications.

BRIEF SUMMARY OF THE INVENTION

An inventive device for chip-on-board applications comprises a base, such as a printed circuit board (PCB) or a multi-chip module, that includes a conductive layer, such as a copper or other metallic plane, positioned on a surface of a supporting insulative substrate. An insulating layer overlies the surface of the conductive layer and defines at least one aperture in substantial registry with a localized region on the conductive layer on which a bare integrated circuit die is to be placed. The backside surface of the die is directly attached to the conductive plane in the localized region using a conductive die-attach material, such as a silver-filled epoxy, interposed between the conductive layer and the die. The inventive device thus can advantageously conduct heat away from the die by directly coupling the backside of the die to the conductive layer through the conductive die-attach material. The device can also conduct a substrate bias voltage to the backside of the die through the conductive layer and the die-attach material.

In a modified version of the base described above, the base includes multiple vertically-separated conductive layers, each layer having a localized region for conductive attachment to one of multiple bare integrated circuit dice. As a result, each of the dice may receive a different substrate bias voltage through its respective conductive layer.

In another embodiment of the present invention, an electronic device includes the base described above and an integrated circuit die, such as a Dynamic Random Access Memory (DRAM) die. In still another embodiment, an electronic system includes input, output, memory, and processor devices, and one or more of these devices includes the base described above.

In a further embodiment, a system for conducting heat away from a die includes a thermally conductive interior PCB layer having a surface with an externally accessible die-attach region. A thermally conductive die-attach material directly attaches a backside surface of the die to the die-attach region to establish thermal conduction between the die and the thermally conductive layer.

In a still further embodiment of the present invention, a system for supplying a substrate bias voltage to a die includes a substrate bias voltage generator and an electrically conductive layer inside a PCB for conducting the substrate bias voltage to an externally accessible die-attach region on the surface of the conductive layer. An electrically conductive die-attach material directly attaches a backside surface of the die to the die-attach region to conduct the substrate bias voltage to the backside surface of the die.

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

FIG. 1 is an isometric view of a portion of a prior art printed circuit board that uses widened circuit traces near a directly attached (i.e., “on-board”) integrated circuit die to conduct heat away from the die;

FIG. 2 is an isometric view of a portion of a multi-chip module including integrated circuit dice directly attached at their backsides to a conductive layer of a base, such as a printed circuit board, in order to effect direct electrical and thermal conduction between the conductive layer and the dice in accordance with the present invention;

FIG. 3 is an isometric sectional view of the multi-chip module portion of FIG. 2 with an alternative substrate biasing arrangement;

FIG. 4 is an isometric view of a portion of a multi-chip module including integrated circuit dice directly attached at their backsides to multiple conductive layers of a base, such as a printed circuit board, in order to effect direct electrical and thermal conduction between each die and one of the conductive layers in accordance with the present invention; and

FIG. 5 is a block diagram of an electronic system including the multi-chip module of FIG. 4.

DETAILED DESCRIPTION OF THE INVENTION

As shown in FIG. 2, the present invention comprises a multi-chip module 20 that includes a plurality of integrated circuit dice 22, each recessed in an aperture 23 in an insulating layer 24 of an insulative base 26. The base 26 may comprise an FR-4 glass-epoxy printed circuit board (PCB) or other PCB, the term PCB as employed herein including conductor-carrying substrates of silicon, ceramic, polymers and other materials known in the art. Although the present invention will be described with respect to multi-chip module embodiments, it will be understood by those having skill in the field of this invention that the present invention is also applicable to single-die applications employing PCB's or other conductor-carving bases. It will also be understood that the present invention is applicable to memory dice, such as Dynamic Random Access Memory (DRAM) dice, packaged in Single In-line Memory Modules (SIMM's), Dual In-line Memory Modules (DIMM's), and memory cards, as well as to processors and other dice commonly employed singly and in multi-chip assemblies on a variety of conductor-carrying substrates.

Backsides (not shown) of the dice 22 are directly attached in a chip-on-board (COB) application to a conductive layer 28 of the base 26 using a conductive die-attach material 30, such as a eutectic solder (e.g., a gold/silver eutectic), a metal-filled epoxy (e.g., a silver-filled epoxy), or a conductive polyamide adhesive. Also, the conductive layer 28 is positioned on a substrate 32 that may comprise one or more PCB layers. It will be understood that the conductive die-attach material and the conductive layer may be thermally conductive, electrically conductive, or preferably both, and that the conductive layer may comprise a wide variety of conductive materials, including copper, gold, and platinum. It should also be understood that there may be more than one vertically-superimposed conductive layer in a base and, consequently, that different dice may be attached to different conductive layers in the same base through apertures 23 extending to different depths of base 26.

Bond pads 34 on front- or active-side surfaces of the dice 22 are wire-bonded to signal traces 36 carried on a surface of the insulating layer 24. Of course, the bond pads 34 may also be bonded to the signal traces 36 using tape-automated bonding (TAB) techniques, wherein the conductors are carried on a flexible dielectric film. Also, the signal traces 36 may comprise a wide variety of conductors, including, without limitation, copper, gold, and platinum. Further, it should be understood that, while the multi-chip module 20 of FIG. 2 is shown as having a single insulating layer 24 between the conductive layer 28 and the signal traces 36, the present invention is equally applicable to COB applications in which there are multiple superimposed layers, such as insulating, conductive, or signal layers, between a conductive layer to which the backside of a die is directly attached and the signal layer to which the front-side of each die is bonded.

Because the present invention directly attaches the backsides of dice to a conductive layer, heat from the dice is advantageously conducted away from the dice through the conductive layer. Also, as shown in FIG. 2, a substrate bias voltage generator 38 can supply a substrate bias voltage V_(bb) to the backsides (not shown) of the dice 22 through the conductive layer 28. As a result, there is no need for on-board substrate bias voltage generators (not shown) in the dice 22, and there is no need to supply the substrate bias voltage V_(bb) to the dice 22 through bond pads 34 on their front-side surfaces. Of course, a supply voltage (commonly designated V_(cc)), ground potential (commonly designated V_(ss)), or electronic signal may be supplied to the dice 22 through the conductive layer 28 in place of the substrate bias voltage V_(bb). Also, although the generator 38 is shown in FIG. 2 as applying a negative substrate bias voltage V_(bb) to the conductive layer 28, it should be understood that the generator 38 may instead provide a positive substrate bias voltage V_(bb) to the layer 28.

The present invention also provides marginally greater physical protection for dice by positioning them within a protective aperture in the thin upper insulating layer 24. Further, the present invention advantageously allows incrementally shorter bond wires to be used during die-bond because the front-side surfaces of the dice are slightly closer to the level of the signal traces to which they are bonded. While such advantages are relatively small, they are nonetheless significant.

As shown in a sectional view in FIG. 3, an alternative version of the multi-chip module 20 of FIG. 2 includes the substrate bias voltage generator 38 directly applying a bias between the conductive layer 28 and a conductive reference layer 41. Of course, while the reference layer 41 is shown in FIG. 3 as being grounded, it may be coupled to any voltage, particularly other reference voltages.

As shown in FIG. 4, the present invention also comprises a multi-chip module 40 that includes a plurality of integrated circuit dice 42, each recessed in an aperture 43 in at least one of insulating layers 44 and 46 and in one instance extending through a first conductive layer 48 of an insulative base 50. The base 50 may comprise an FR-4 glass-epoxy printed circuit board (PCB) or other PCB.

Backsides (not shown) of the dice 42 are directly respectively attached in a chip-on-board (COB) application to the first conductive layer 48 and a second conductive layer 52 of the base 50 using a conductive die-attach material (not shown), such as a eutectic solder (e.g., a gold/silver eutectic), a metal-filled epoxy (e.g., a silver-filled epoxy), or a conductive polyamide adhesive. Also, the second conductive layer 52 is positioned on a substrate 54 that may comprise one or more PCB layers. It will be understood that the conductive die-attach material and the conductive layers may be thermally conductive, electrically conductive, or preferably both, and that the conductive layers may comprise a wide variety of conductive materials, including copper, gold, and platinum.

Bond pads 56 on front- or active-side surfaces of the dice 42 are Tape-Automated Bonded (TAB) to signal traces 58 carried on a surface of the insulating layer 44. Of course, the signal traces may comprise a wide variety of conductors, including, without limitation, copper, gold, and platinum. The flexible film (usually polyimide) of the TAB tape has been deleted for clarity.

Because the present invention directly attaches the backsides of dice to conductive layers, heat from the dice is advantageously conducted away from the dice through the conductive layers. Also, substrate bias voltage generators (not shown) can supply a first substrate bias voltage V_(bb1), to the backside (not shown) of one of the dice 42 through the first conductive layer 48 and a second substrate bias voltage V_(bb2) to the backside (not shown) of the other of the dice 42 through the second conductive layer 52. As a result, there is no need for on-board substrate bias voltage generators in the dice 42, and there is no need to supply the substrate bias voltages V_(bb1) and V_(bb2) to the dice 42 through bond pads 56 on their front-side surfaces. Of course, a supply voltage V_(cc), ground potential V_(ss), or electronic signal may be supplied to the dice 42 through the conductive layers 48 and 52 in place of the substrate bias voltages V_(bb1) and V_(bb2). Also, the substrate bias voltages V_(bb1) and V_(bb2) can be different voltages.

As shown in FIG. 5, the multi-chip module 40 of FIG. 4 can be incorporated into a memory device 60 of an electronic system 62, such as a computer system, that includes an input device 64 and an output device 66 coupled to a processor device 68. Of course, the multi-chip module 40 can alternatively be incorporated into the input device 64, the output device 66, or the processor device 68. Alternatively, the multi-chip module (not shown) of FIG. 2 may be incorporated into the input device 64, output device 66, processor device 68, or memory device 60. Also, the memory device 60 of FIG. 5 may comprise a DIMM, SIMM, memory card or any other memory die-carrying substrate.

Although the present invention has been described with reference to particular embodiments, the invention is not limited to these described embodiments. Rather, the invention is limited only by the appended claims, which include within their scope all equivalent devices or methods which operate according to the principles of the invention as described. 

What is claimed is:
 1. A method of making a base for supporting at least two bare integrated circuit dice facing in the same direction, the method comprising: providing a supporting substrate; positioning at least one first conductive layer adjacently above the supporting substrate, the at least one first conductive layer including at least one localized region for direct conductive attachment by a conductive die-attach material to a backside surface of at least one die of the at least two bare integrated circuit dice to establish at least one of electrical and thermal conduction between the at least one first conductive layer and the at least one die; positioning at least one first insulating layer adjacently above the at least one first conductive layer, the at least one first insulating layer including at least one aperture therethrough to further define the at least one localized region of the at least one first conductive layer and to receive at least one of the at least two bare integrated circuit dice; positioning at least one second conductive layer adjacently above the at least one first insulating layer in a substantially parallel relationship therewith and substantially parallel to and vertically spaced apart from the at least one first conductive layer, the at least one second conductive layer including at least one other localized region for direct conductive attachment to a backside surface of at least one other die of the at least two bare integrated circuit dice by a conductive die-attach material, the at least one second conductive layer further including at least one aperture extending therethrough and being substantially vertically aligned with the at least one aperture in the at least one first insulating layer; and positioning at least one second insulating layer adjacently above the at least one second conductive layer, the at least one second insulating layer including at least two other apertures extending therethrough, one of the at least two other apertures further defining the at least one other localized region of the at least one second conductive layer to receive the at least one other die of the at least two bare integrated circuit dice, the second of the at least two other apertures being substantially vertically aligned with and in communication with the at least one aperture extending through the at least one second conductive layer and with the at least one aperture extending through the at least one first insulating layer further defining the at least one localized region of the at least one first conductive layer.
 2. The method of claim 1, wherein providing a supporting substrate comprises providing a supporting substrate including an insulating surface and wherein positioning at least one first insulating layer adjacently above at least one first conductive layer comprises positioning the at least one first insulating layer adjacently above the insulating surface of the supporting substrate.
 3. The method of claim 1, further comprising connecting a signal layer to the at least one second insulating layer in a substantially parallel relationship therewith, the signal layer including a plurality of terminals for electrical connection to front-side surfaces of the at least two bare integrated circuit dice.
 4. The method of claim 3, wherein connecting a signal layer to the at least one second insulating layer comprises connecting a signal layer to the at least one second insulating layer which has been selected from a group comprising copper, gold and platinum.
 5. The method of claim 3, wherein connecting a signal layer to the at least one second insulating layer comprises connecting a signal layer comprising a plurality of signal traces.
 6. The method of claim 3, wherein connecting a signal layer to the at least one second insulating layer comprises positioning at least a portion of the signal layer generally adjacent a periphery of the at least one localized region of at least one of the at least one first and at least one second conductive layers.
 7. The method of claim 3, wherein connecting a signal layer including a plurality of terminals to the at least one second insulating layer comprises connecting a signal layer including a plurality of bond pads to the at least one second insulating layer.
 8. The method of claim 1, wherein providing a supporting substrate comprises providing a supporting substrate comprising layers selected from a group comprising conductive and insulative layers.
 9. The method of claim 8, wherein providing a supporting substrate comprising layers selected from a group comprising conductive and insulative layers comprises providing a supporting substrate comprising glass-epoxy circuit board layers.
 10. The method of claim 9, wherein providing a supporting substrate comprising glass-epoxy circuit board layers comprises providing at least one FR-4 glass-epoxy circuit board layer.
 11. The method of claim 1, wherein positioning at least one first conductive layer and at least one second conductive layer comprises providing and selecting at least one of the at least one first and the at least one second conductive layers from a group comprising copper, gold, and platinum.
 12. The method of claim 1, wherein positioning at least one first conductive layer and the at least one second conductive layer comprises forming at least one of the at least one first and the at least one second conductive layers of a substantially continuous conductive sheet.
 13. The method of claim 1, wherein providing a supporting substrate comprises providing a printed circuit board as the supporting substrate.
 14. A method of making an electronic system comprising: providing at least one of an input device, an output device, a memory device, and a processor device; providing at least one of the input, output, memory, and processor devices with a supporting substrate for supporting at least two bare integrated circuit dice facing in the same direction: positioning at least one first conductive layer adjacently above the supporting substrate, the at least one first conductive layer including at least one localized region for direct conductive attachment by a conductive die-attach material to a backside surface of at least one die of the at least two bare integrated circuit dice to establish at least one of electrical and thermal conduction between the at least one conductive layer and the at least one die; positioning at least one first insulating layer adjacently above the at least one first conductive layer, the at least one first insulating layer including at least one aperture therethrough to further define the at least one localized region of the at least one first conductive layer and to receive at least one of the at least two bare integrated circuit dice; positioning at least one second conductive layer adjacently above the at least one first insulating layer in a substantially parallel relationship therewith and substantially parallel to and vertically spaced apart from the at least one first conductive layer, the at least one second conductive layer including at least one other localized region for direct conductive attachment to a backside surface of at least one other die of the at least two bare integrated circuit dice by a conductive die-attach material, the at least one second conductive layer further including at least one aperture extending therethrough and being substantially vertically aligned with the at least one aperture in the at least one first insulating layer; and positioning at least one second insulating layer adjacently above the at least one second conductive layer, the at least one second insulating layer including at least two other apertures extending therethrough, one of the at least two other apertures further defining the at least one other localized region of the at least one second conductive layer and receiving the at least one other die of the at least two bare integrated circuit dice, the second of the at least two other apertures being substantially vertically aligned with and in communication with the at least one aperture extending through the at least one second conductive layer and with the at least one aperture extending through the at least one first insulating layer further defining the at least one localized region of the at least one first conductive layer.
 15. The method of claim 14, wherein providing a supporting substrate comprises providing a supporting substrate including an insulating surface and wherein positioning at least one first insulating layer adjacently above the at least one first conductive layer comprises positioning the at least one first insulating layer adjacently above the insulating surface of the supporting substrate.
 16. The method of claim 14, further comprising connecting a signal layer to the at least one second insulating layer in a substantially parallel relationship therewith, the signal layer including a plurality of terminals for electrical connection to front-side surfaces of the at least two bare integrated circuit dice.
 17. The method of claim 16, wherein connecting a signal layer including a plurality of terminals to the at least one second insulating layer comprises connecting a signal layer including a plurality of bond pads to the at least one second insulating layer.
 18. The method of claim 14, wherein providing a supporting substrate comprises providing a printed circuit board as the supporting substrate.
 19. The method of claim 14, Other comprising providing at least two bare integrated circuit dice and disposing one of the at least two dice in the at least one localized region of the at least one first conductive layer and disposing the other of the at least two integrated circuit dice in the at least one other localized region of the at least one second conductive layer.
 20. The method of claim 14, wherein providing at least one of an input device, an output device, a memory device, and a processor device comprises providing a Dual In-Line Memory Module as the memory device.
 21. The method of claim 14, wherein providing at least one of an input device, an output device, a memory device, and a processor device comprises providing a Single In-Line Memory Module as the memory device.
 22. The method of claim 14, wherein providing at least one of an input device, an output device, a memory device, and a processor device comprises providing a memory card as the memory device.
 23. A method of making a semiconductor device assembly having at least two semiconductor dice facing in the same direction comprising: positioning at least two conductive layers substantially parallel to one another and vertically spaced apart, each of the at least two conductive layers including at least one localized region thereon and each at least one localized region being vertically offset from each other; positioning at least one insulative layer adjacently above each of the at least two conductive layers, the at least one insulative layer having at least one aperture extending therethrough for further defining at least one localized region located substantially vertically under the at least one aperture, and the at least one insulative layer including an additional aperture extending therethrough being substantially vertically aligned and in communication with at least one aperture in at least one other of the at least one insulative layer to further define the at least one localized region in the at least one other insulative layer therebelow; and respectively attaching the backsides of each of the at least two semiconductor dice by a conductive die-attach material to each at least one localized region of each of the at least two conductive layers.
 24. The method of claim 23, wherein positioning at least two conductive layers substantially parallel to one another and vertically spaced apart further comprises providing at least one substrate and positioning the at least two conductive layers above the at least one substrate.
 25. The method of claim 24, wherein providing at least one substrate and positioning the at least two conductive layers above the at least one substrate comprises providing a printed circuit board as the at least one substrate. 